Why Abrasive Selection Matters

Independent research has shown that abrasive selection can significantly impact coating adhesion, corrosion resistance, and long-term asset protection.

Abrasive selection is a critical variable in coating performance, yet it's often treated as a commodity rather than a controllable factor. Specs define cleanliness level and anchor profile, but they rarely define the abrasive itself. This could mean your coating's first variable gets decided without you and that matters more than most people realize.

What the Research Says

Three independent AMPP papers tested multiple abrasive types against high-performance coatings in hot water immersion, cathodic disbondment, and pull-off adhesion. Across all three studies, nickel slag consistently ranked as the top performers; outperforming coal slag, glass grit, garnet, and steel abrasives in long-term immersion and corrosion resistance.

To cite AMPP Paper C2025-00038, the study concluded:

"Among the tested abrasives, mineral (nickel) slag consistently demonstrated superior performance in both adhesion and corrosion resistance when compared to the other abrasives studied."

Emerald Blast® (MineralTech) is a nickel slag abrasive that went through the full third-party qualification abrasive testing with witnessed blasting, independent lab testing, and AMPP certification.

Key Results

  • Dry pull-off adhesion:
    avg 4,607 psi (no coating-to-substrate failures)
  • Post-28-day 75°C immersion pull-off:
    avg 3,791 psi (adhesion retained)
  • Cathodic disbondment:
    avg 4.4 mm radius (limit: 15 mm)
  • Hot water immersion:
    Rating 1 across all panels (could not be removed cleanly)
  • Soluble chloride:
    <1 µg/cm² (at detection limit)
  • AMPP SSPC-AB 1 certified
  • NAVSEA approved on QPL MIL-PRF-22262C

Independent Research Findings

AMPP Paper
C2025-00038

AMPP Paper
C2022-17806

AMPP Paper
C2022-17888

Evaluated coating performance across multiple abrasive types under demanding service conditions.

Examined abrasive effects on coating adhesion and long-term durability.

Studied abrasive influence on corrosion resistance and coating system performance.

Need a Second Set of Eyes on Your Specification?

Whether you're evaluating abrasive options for NAVSEA work, shipyard maintenance, offshore assets, or industrial corrosion control, our team can help review your specifications, discuss performance requirements, and identify the best abrasive solution for your project.

Looking for Product Documentation?

  • Emerald Blast Technical Data Sheet
  • Emerald Blast Safety Data Sheet
  • Product Qualification Information

Please contact our team with questions.

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